Centered on Panpu PLC control cabinets and MCC switchgear assemblies, SCADA factory automation monitoring systems, and SaaS IoT cloud platforms, we provide turnkey automation control and equipment connectivity solutions for rubber tire and rubber-plastic product manufacturing plants. Our solution supports multi-PLC network topologies, multi-machine data acquisition, real-time energy consumption and operational condition monitoring, and mobile remote operations and maintenance.
Use Cases
Control of rubber mixing and compound conveying lines, group control of molding and vulcanizing machines, full-line automation upgrades for tire plants, equipment networking and data acquisition in injection molding workshops, real-time monitoring of workshop energy consumption and equipment status, centralized multi-workshop operations and maintenance, and upgrades to existing production line control systems.
Solve pain points
Mixing, shaping, and vulcanization processes each have their own control systems, making it difficult to monitor overall line coordination.High equipment count with operational status and energy data scattered locally, lacking a unified view at the workshop level.Devices from different vendors use incompatible protocols, making unified data integration difficult.Injection molding and other cyclic equipment experience energy losses during pressure-holding and cooling phases, with operational adjustments relying on manual expertise.Equipment failures rely on manual inspections, causing delayed responses that disrupt continuous production line operations.Without power consumption and operational data, it is difficult to quantify the impact of energy-saving retrofits.Multi-plant data cannot be aggregated; the group lacks a unified operations view.Upgrading existing production line control systems requires downtime, leaving a short window for retrofitting.
Solution Composition
End-to-end process and equipment inventory review to define data collection points, communication protocols, and energy metering locations / Deployment of Panpu IoT controllers to complete device data acquisition and protocol integration / Complete supply of PLC control cabinets, MCC control cabinets, VFD control cabinets, and low-voltage distribution panels / Internal layout with separation of weak and strong currents, including reserved expansion circuits for future equipment addition / SCADA system configuration with multi-PLC stations networking via Ethernet/Profibus-DP/RS485/MODBUS / Layered configuration of end-to-end process views and individual machine status screens / Centralized monitoring and operation workstations with video wall display, featuring alarm prioritization, historical data, and trend curves / Video linkage configuration between cameras and DVRs / Integration of electricity consumption, production capacity, and operational status data from all machines into the cloud platform for unified monitoring / SaaS IoT cloud platform deployment with access for user clients, mobile devices, and backend configuration portals / Multi-workshop access to the central control center via dedicated VPN networks for simultaneous cloud and local operations / Implementation synchronized with permanent magnet motor drives, switched reluctance motor speed control systems, and VFD upgrades / Mechanical and electrical installation, electrical control programming and debugging, and no-load testing / Post-commissioning maintenance of the electrical control system and remote operations support
