Panbu Electric

Solutions

From parameter matching to whole-line energy optimization, we provide an all-in-one retrofit solution integrating motors, drives, and controls.

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Smart Monitoring and IoT O&M Solutions for Water & Environmental Protection

Control System · Smart Water IoT Monitoring

Smart Monitoring and IoT Operations & Maintenance Solutions for Water and Environmental Protection

Centered on Panpu's electrical control cabinets, SCADA monitoring systems, and self-developed SaaS IoT cloud platform, we integrate process models, intelligent algorithms, BIM visualization, and cloud-based IoT technologies to deliver end-to-end solutions for water and environmental facilities. Our solutions cover terminal data collection, local control, and centralized cloud operations, enabling multi-site aggregation via dedicated VPN networks to a central control center.

Use Cases

Municipal water supply and wastewater treatment plants, landfill leachate treatment facilities, sludge processing plants, kitchen waste treatment projects, landfill odor control and atmospheric monitoring systems, sponge city retention pools, industrial exhaust gas treatment systems, pure water and water treatment systems, and centralized operations management and digital transformation for multi-site distributed facilities.

Solve pain points

Decentralized sites with high volume require on-site operations staff, driving up labor costs.Devices from different vendors use incompatible protocols, making unified data integration difficult.Disconnected local control and remote monitoring; delayed detection and resolution of anomalies.Lacks process models and data support; operation adjustments rely on manual expertise.Data from multiple sites cannot be aggregated; the group lacks a unified operations view.Concerns about production downtime during legacy system upgrades, coupled with a narrow retrofitting window.Vehicle and security information are isolated from the process system, making coordinated scheduling difficult.Long deployment cycles and high upfront costs make the platform unaffordable for small and medium-sized water utilities.

Solution Composition

Site and equipment inventory review to define data collection points and communication protocols / Deployment of Panpu IoT controllers for device data acquisition and protocol integration / Complete supply of PLC control cabinets, MCC control cabinets, variable frequency drive cabinets, and low-voltage switchgear / SCADA system configuration with multi-PLC networking via Ethernet/Profibus-DP/RS485 / Centralized display of operator stations and video walls with alarm prioritization and historical trend analysis / SaaS-based Smart Water Platform deployment with user, mobile, and backend configuration access / Multi-site connection to the central control center via dedicated VPN network for simultaneous cloud and local operations / Integration of GPS vehicle tracking and real-time video monitoring / Process modeling and intelligent algorithm configuration with BIM visualization / Mechanical and electrical installation, electrical programming and debugging, and load testing / Post-commissioning maintenance of electrical systems and remote operations support

Data Center Automated Monitoring and Intelligent O&M Solutions

Control System · Data Center Automation Monitoring

Data Center Automated Monitoring and Intelligent Operations Solution

Centered on Panpu PLC control cabinets and MCC switchgear, SCADA factory automation monitoring systems, and SaaS IoT cloud platforms, we provide integrated power distribution, cooling, and environmental monitoring and maintenance solutions for data centers and server rooms. The system supports multi-PLC station networking via Ethernet and Profibus-DP, tiered alert push notifications, mobile remote control, and centralized aggregation of multiple sites to a control center via VPN.

Use Cases

Data center and server room precision air conditioning cluster control, power distribution and UPS system monitoring, chilled water and cooling tower cluster control, modular data center environmental monitoring, centralized multi-site operations and maintenance, and legacy building automation system upgrades with IoT transformation.

Solve pain points

Power distribution, precision air conditioning, and environmental monitoring operate independently with fragmented dashboards that hinder unified analysis.Devices from different vendors use incompatible protocols, making unified data integration difficult.Switching between systems to troubleshoot during anomalies leads to long fault localization times.When a refrigeration system runs at fixed speed for extended periods, significant energy waste occurs if actual load falls below design capacity.Multi-site data cannot be aggregated; the Operations Center lacks a unified view.Operations staff must be on-site for 7×24 hours, resulting in high labor costs.Upgrading existing building automation systems requires shutdowns, leaving a narrow retrofit window.Lack of historical data and trend support; operation adjustments rely on manual expertise.

Solution Composition

- Inventory of power distribution, cooling, and environmental equipment in data centers; define data collection points and communication protocols. - Deploy Panpu IoT controllers to complete device data acquisition and integrate communication protocols. - Supply integrated PLC control cabinets, MCC control cabinets, variable frequency drive (VFD) control cabinets, and low-voltage switchgear. - Configure SCADA monitoring system; connect multiple PLC stations via Ethernet/Profibus-DP/RS485 network. - Configure hierarchical monitoring dashboards for high-voltage and low-voltage systems. - Set up centralized display at the monitoring workstation with video wall; configure alarm levels, historical data logging, and trend curves. - Configure video linkage between cameras and digital video recorders (DVRs). - Deploy SaaS-based IoT cloud platform; enable user portal, mobile app, and backend configuration interface. - Connect multiple data centers to the central control center via dedicated VPN network for simultaneous cloud and on-site operations and maintenance. - Configure VFD speed control and demand-based cooling strategies for refrigeration equipment. - Perform mechanical and electrical installation, electrical control programming, commissioning, and load testing. - Provide post-commissioning maintenance of the electrical control system and remote operations support.

Automated Monitoring and Waste Gas Treatment Solution for Pulp & Paper Chemical Production Lines

Control System · Paper & Chemical Automation

Automated Monitoring and Waste Gas Treatment Solution for Pulp & Paper Chemical Production Lines

Centered on Panpu PLC control cabinets and MCC switchgear, SCADA factory automation monitoring systems, and SaaS IoT cloud platforms, we deliver integrated automation solutions for papermaking and chemical production lines. Our offerings encompass process control, exhaust gas treatment, and wastewater monitoring. Supporting MODBUS, OPC, Profibus-DP, and RS485 protocols, our system enables unified data collection across multi-vendor equipment and provides proactive fault alert notifications.

Use Cases

Paper machine and pulping line control systems, chemical reactor and batching system control, waste gas treatment and desulfurization/SCR monitoring, wastewater plant and tank data acquisition, explosion-proof electrical cabinet solutions, multi-site production line centralized O&M, and IoT retrofitting of existing DCS/PLC systems.

Solve pain points

Production line control, waste gas treatment, and wastewater treatment are built by different vendors, resulting in fragmented interfaces that hinder unified analysis.Devices from different vendors use inconsistent protocols such as Modbus, OPC, and Profibus-DP, making unified data integration difficult.Switching between systems to troubleshoot during anomalies leads to long fault localization times.Waste gas and wastewater are key targets for environmental regulation; manual inspections cannot meet the requirements for continuous data recording and traceability.Selecting and protecting electrical control equipment in hazardous areas requires high standards, making coordinated delivery of complete units and on-site construction challenging.Reactor and batching system parameter tuning relies on manual expertise, leading to batch consistency fluctuations.Data from multiple sites cannot be aggregated; the group lacks a unified operations view.Upgrading existing DCS/PLC systems requires production shutdowns, leaving a narrow window for retrofitting.

Solution Composition

Line process sections, waste gas treatment units, and sewage pool equipment list review; define data acquisition points and communication protocols / Deploy Panpu IoT controllers to complete device data collection and protocol integration / Supply complete sets of PLC control cabinets, MCC control cabinets, VFD control cabinets, and low-voltage distribution cabinets / Select explosion-proof cabinet protection ratings and configure internal separation of strong and weak electrical zones / Configure SCADA monitoring system with multi-PLC stations networking via MODBUS/OPC/Profibus-DP/RS485 / Configure layered monitoring views for high-voltage and low-voltage devices / Centralize display on monitor workstations and video walls; configure alarm levels, historical data, and trend curves / Configure video linkage between cameras and DVRs / Unified data collection and recording for waste gas and sewage pool systems via MODBUS protocol / Deploy SaaS IoT cloud platform; activate user, mobile, and backend configuration portals / Connect multiple plants to the central control center via dedicated VPN networks for simultaneous cloud and local operations / Execute mechanical/electrical installation, electrical programming and debugging, process parameter tuning, and no-load/load testing / Provide post-commissioning electrical system maintenance and remote operations support

Automated Control and Intelligent O&M Solutions for Entire Rubber Tire Production Lines

Control System · Tire Production Line Automation Control

Automated Control and Intelligent O&M Solutions for Complete Rubber Tire Production Lines

Centered on Panpu PLC control cabinets and MCC switchgear assemblies, SCADA factory automation monitoring systems, and SaaS IoT cloud platforms, we provide turnkey automation control and equipment connectivity solutions for rubber tire and rubber-plastic product manufacturing plants. Our solution supports multi-PLC network topologies, multi-machine data acquisition, real-time energy consumption and operational condition monitoring, and mobile remote operations and maintenance.

Use Cases

Control of rubber mixing and compound conveying lines, group control of molding and vulcanizing machines, full-line automation upgrades for tire plants, equipment networking and data acquisition in injection molding workshops, real-time monitoring of workshop energy consumption and equipment status, centralized multi-workshop operations and maintenance, and upgrades to existing production line control systems.

Solve pain points

Mixing, shaping, and vulcanization processes each have their own control systems, making it difficult to monitor overall line coordination.High equipment count with operational status and energy data scattered locally, lacking a unified view at the workshop level.Devices from different vendors use incompatible protocols, making unified data integration difficult.Injection molding and other cyclic equipment experience energy losses during pressure-holding and cooling phases, with operational adjustments relying on manual expertise.Equipment failures rely on manual inspections, causing delayed responses that disrupt continuous production line operations.Without power consumption and operational data, it is difficult to quantify the impact of energy-saving retrofits.Multi-plant data cannot be aggregated; the group lacks a unified operations view.Upgrading existing production line control systems requires downtime, leaving a short window for retrofitting.

Solution Composition

End-to-end process and equipment inventory review to define data collection points, communication protocols, and energy metering locations / Deployment of Panpu IoT controllers to complete device data acquisition and protocol integration / Complete supply of PLC control cabinets, MCC control cabinets, VFD control cabinets, and low-voltage distribution panels / Internal layout with separation of weak and strong currents, including reserved expansion circuits for future equipment addition / SCADA system configuration with multi-PLC stations networking via Ethernet/Profibus-DP/RS485/MODBUS / Layered configuration of end-to-end process views and individual machine status screens / Centralized monitoring and operation workstations with video wall display, featuring alarm prioritization, historical data, and trend curves / Video linkage configuration between cameras and DVRs / Integration of electricity consumption, production capacity, and operational status data from all machines into the cloud platform for unified monitoring / SaaS IoT cloud platform deployment with access for user clients, mobile devices, and backend configuration portals / Multi-workshop access to the central control center via dedicated VPN networks for simultaneous cloud and local operations / Implementation synchronized with permanent magnet motor drives, switched reluctance motor speed control systems, and VFD upgrades / Mechanical and electrical installation, electrical control programming and debugging, and no-load testing / Post-commissioning maintenance of the electrical control system and remote operations support

4Step-by-step service process

01

On-site survey

Collect load conditions, installation dimensions, and operating data

02

Selection Match

1 matches 1 parameter; output substitution and supporting solutions

03

Implementation

Replace in batches during maintenance windows to reduce downtime.

04

Energy Saving Verification

Before and after data comparison, generate verification report

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