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Sensor · HVAC Measurement & Control

HVAC

HVAC Measurement and Control Solutions

Measurement and control solutions for the HVAC industry, powered by JUMO temperature sensors, thermostats, pressure and differential pressure transmitters, ultrasonic flow meters, electronic controllers, paperless recorders, and an IoT platform. These solutions cover five application scenarios: condensing boilers, solid-fuel boilers, pellet heating systems, combined heat and power (CHP), and air-source heat pumps. They enable precise circulation water temperature control, flue gas interlocking, freeze protection, cooling loop pressure and temperature monitoring, and real-time operational data visualization.

Use Cases

New installations and measurement/control retrofits for HVAC equipment such as condensing boilers, solid-fuel boilers, pellet heating systems, combined heat and power (CHP) plants, central air conditioning, and heat pump units. Also suitable for temperature and pressure measurement needs in environmental protection and energy conservation, clean energy, food machinery, pharmaceutical machinery, petrochemicals, power generation, and rail transit industries.

Solve pain points

Condensing boiler circulating water must meet strict hygiene standards: temperature cannot exceed 60°C or drop below 55°C, making it difficult for conventional control methods to maintain this range.Solid-fuel boilers operate with high-temperature open flames; without a reliable permanent protection system, they pose significant safety risks to both equipment and personnel.When operating a solid fuel boiler in conjunction with a condensing boiler, simultaneous heat generation leads to energy waste. Implement flue gas temperature interlock control to manage startup and shutdown.The pellet heating system generates significant heat, requiring continuous and precise temperature control with real-time monitoring. Currently, there is no intuitive method for visualizing temperature data.Combined heat and power plants have complex internal structures. If oil pressure or temperature in the engine lubrication and cooling systems exceeds safe limits, equipment damage may occur. Even a minor overpressure in the cooling loop can raise the coolant's boiling point to 115°C.The outdoor unit of an air conditioner is prone to icing in low-temperature environments, and standard temperature probes cannot monitor the full range of temperature changes across the coil.HVAC measurement points are scattered, lacking a unified system for data logging, remote monitoring, and calibration maintenance.

Solution Composition

Temperature Switches and Thermostats: JUMO heatTHERM panel-mounted temperature switches (model 602030/31), heatTHERM-AT surface-mounted temperature switches (model 603070), frostTHERM-AT/-DR/-ATE anti-freeze thermostats (models 604100, 604170), heatTHERM P300 three-phase panel thermostats (model 602090), and ATH series surface-mounted temperature switches (model 603021). These switches monitor critical temperature data without auxiliary power and disconnect circuits during emergencies to ensure equipment safety. / Safety Temperature Limiters and Monitors: JUMO safetyM TB/TW 08 DIN EN 14597-compliant built-in and DIN-rail mounted temperature limiters and monitors (models 701160/701170), and JUMO STB/STW safety temperature limiters and monitors (model 701150). / RTDs and Thermocouples: Screw-in RTDs with Type B terminal blocks (model 902020), insertion RTDs (model 902150), screw-in RTDs with connection cables (model 902050), surface-mounted RTDs with connection cables (model 902550), JUMO VIBROtemp screw-in RTD temperature sensors with plug connectors (model 902040), general RTDs (model 902006), screw-in Type J thermocouples with terminal blocks (model 901030), and armored thermocouples with compensation cables (model 901250). / Pressure and Flow Measurement: JUMO MIDAS S05 OEM pressure transmitters (model 401010), MIDAS S05/S06 multi-range differential pressure transmitters (models 401010, 401011), OEM pressure transmitters for non-corrosive gases (model 402006), differential pressure monitors for air, smoke, and exhaust gases (model 404201), and JUMO flowTRANS US series ultrasonic flow meters (models 406050, 406051). / Controllers and Recorders: JUMO miroTRON electronic temperature controllers with optional PID or two-state control functions (models 701080/81/90/91), JUMO variTRON central processing units (models 705002, 705070), JUMO LOGOSCREEN 601 touchscreen paperless recorders (model 706521), and JUMO diraVIEW digital indicator series (providing real-time temperature readings with configurable min/max limits; screen text color toggles between red and green to intuitively display process control status). / Environmental and Water Quality Monitoring: JUMO hydroTRANS series humidity and temperature transmitters for HVAC applications, available with an optional CO2 module (models 907042/43/44/45). / IoT and Data Platforms: JUMO Cloud and JUMO smartWARE SCADA highly scalable, high-performance IoT solutions (models 701810, 701820) enabling centralized data acquisition, remote monitoring, and operational visualization. / Service and Support: Manufacturing services include custom sensor technologies (RTDs, pressure transmitters, conductivity electrodes, pH and ORP electrodes), electronic modules, and metalworking processes (stamping, soft metal fabrication, float production, welded connections and assembly, surface finishing). Full lifecycle support covers R&D design, testing, material management, production, logistics, and after-sales service. Documentation and training include seminars, online video tutorials, and technical literature. Product services offer global distribution, on-site consultation and selection advice, a dedicated hotline, rapid repair, and 24-hour spare parts availability. Maintenance and calibration are performed either at customer sites or in DAkkS-accredited labs, with test results recorded in calibration certificates per EN 10204 requirements.

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Sensor · Pharma & Biotech Measurement Control

Pharmaceuticals

Measurement and Control Solutions for the Pharmaceutical and Biotechnology Industries

Measurement and control solutions for the pharmaceutical and biotechnology industries, featuring JUMO hygienic temperature sensors, pressure and differential pressure transmitters, conductivity electrodes and water analysis transmitters, multi-channel process controllers, and paperless recorders. These solutions cover seven key process stages: pharmaceutical water systems, sterilization and disinfection of pharmaceutical products, biopharmaceutical fermentation and production, drying, granulation and coating of fine additives, cleanrooms, gloveboxes, and CIP/SIP cleaning. They enable precise measurement of temperature, pressure, level, and conductivity, along with tamper-proof process data logging and compliant documentation management.

Use Cases

New installation and measurement control upgrades for water systems (WFI & PW), steam and gas sterilization equipment, fermenters and separation/homogenization systems, freeze-drying and spray-drying equipment, granulation and coating lines, cleanrooms and glove boxes, and CIP/SIP online cleaning systems in pharmaceutical and biotechnology facilities.

Solve pain points

Water production is a critical process in the pharmaceutical industry. Water quality is a prerequisite for high-quality products. The filtration, reverse osmosis, distillation, and thermal storage stages require precise measurements of conductivity, temperature, and pressure.Filtration is required before reverse osmosis to prevent membrane clogging. Without differential pressure monitoring, it's impossible to determine the filter's remaining service life, leading to premature replacement or risk of blockage.The European Pharmacopoeia requires distilled water for injections to be stored under heat, with a minimum storage temperature of 70 °C. Inadequate monitoring of temperature and liquid level can compromise water quality compliance.In sterilization processes, temperature, pressure, and time are interdependent. Inaccurate or slow-responding instruments can compromise sterilization efficacy.Pharmaceutical process documentation must comply with FDA 21 CFR Part 11 requirements, ensuring data is tamper-proof and fully traceable.Biopharmaceuticals are sensitive to high temperatures and shear forces, as well as pH, pressure, and contamination. Consistent pressure must be maintained during separation and homogenization; fluctuations can compromise active ingredient yield and reproducibility.Freeze-drying requires pressure control below the sublimation pressure and precise temperature regulation. Spray drying and fluidized bed drying require simultaneous monitoring of temperature, pressure, and humidity. Some environments pose explosion risks, necessitating intrinsically safe explosion-proof sensors.Clean rooms must maintain a sustainable climate and monitor total suspended particles and microbial counts. Fluctuations in pressure, temperature, and humidity can affect product quality.Glovebox systems must control lock pressure to maintain an oxygen-free mixed-gas environment; the reliability of measurement components is critical for process safety.CIP/SIP online cleaning requires precise conductivity measurement to determine cleaning solution concentration and endpoint. The system must support a wide measurement range while conserving resources and reducing maintenance costs.

Solution Composition

Differential and Pressure Measurement: The JUMO delta p20Pro differential pressure transmitter (model 403522) precisely measures the remaining service life of filters based on increasing differential pressure, ensuring optimal filter utilization. The JUMO p20Pro pressure transmitter features a stainless steel measuring element, offering high accuracy, safety, and reliability for monitoring pressures in distillation processes and hydrostatic liquid levels in collection tanks. The JUMO DELOS S02 high-precision pressure transmitter includes contact switches, analog outputs, and an LCD display to show process pressure and switch status; its premium stainless steel construction and seamless front-flush measuring system make it ideal for hygienic-sensitive areas. The JUMO dTRANS p30 pressure transmitter ensures reliable, safe, and precise control of pressure during homogenization processes. The JUMO dTRANS p32 (model 402051) monitors dry gaseous media within glove boxes, utilizing a high-load piezoresistive measuring element. Hygienic Temperature Measurement: Temperature sensors specifically designed for ultra-pure water systems are constructed from 31 6L stainless steel with a surface roughness not exceeding 0.8 micrometers. These sensors offer rapid response times and can be equipped with hygienic process connections (clamp or welded sleeve). Insertable RTDs (model 902830) are available for steam sterilization applications. Recording and Compliance Documentation: The JUMO LOGOSCREEN 700 high-expansion paperless recorder is designed according to FDA data recording standards and complies with FDA 21 CFR Part 11. It supports documentation management for all pharmaceutical processes, recording production procedures that are tamper-proof. Features include online process data visualization, multiple limit monitoring programs, and remote alarms in case of faults. It can simultaneously record up to 3 fully independent process data sets while displaying and saving measured variables. When faults or errors occur, issues can be quickly identified via an integrated network server. Process Regulation and Control: The JUMO DICON touch multi-channel process regulator and controller meet demands for both low and high-pressure measurements. User-configurable screens allow operators to view personalized process settings on-site. Recording capabilities ensure full process reproducibility, supporting optimized control for freeze-drying processes and precise temperature/pressure control for coating suspension processes. Water Quality Analysis and Conductivity Measurement: A range of hygienic sensors and transmitters monitor reverse osmosis production processes. Conductivity transmitters provide temperature compensation compliant with ASTM D1125-9 and meet USP Water Conductivity 645 limit controls. The JUMO tecLine CR-4P four-electrode conductivity electrode ensures precise measurement throughout the entire range of 1 µS/cm to 600 mS/cm, guaranteeing fast and reliable cleaning processes. The JUMO AQUIS touch S multi-measurement module offers a new approach to CIP cleaning, measuring, controlling, recording, and displaying settings for acid/alkali concentrates as well as level and flow rates in all tanks. All operations are managed by a single instrument capable of handling up to 4 sensor analog signals and managing up to 10 measurement units. Explosion Protection and Humidity/Temperature Monitoring: Sensors such as the JUMO Wtrans Ex humidity and temperature sensor (model 700755) comply with ATEX intrinsic safety certification for use in drying and solvent areas with potential explosion risks. Service and Support System: Manufacturing services cover customer-specific sensor technologies (RTDs, pressure transmitters, conductivity electrodes, pH or redox electrodes), electronic modules, and metalworking techniques (stamping, soft metal sheet manufacturing, float production, welding connections and assembly, surface treatment). Additional services include R&D, design, testing, extensive test equipment, material management, production, logistics, and after-sales support. Training resources include seminars, online learning videos, and technical literature. Product services provide global distribution channels, on-site consulting and selection advice, a hotline, rapid repairs, and 24-hour spare parts availability. Maintenance and calibration can be performed at the customer's site or in DAkkS-accredited calibration laboratories, with test results recorded on calibration certificates per EN 10204 requirements.

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Sensor · Shipbuilding Measurement & Control

Shipbuilding

Measurement and Control Solutions for the Shipbuilding Industry

Tailored for the shipbuilding and marine equipment industry, we deliver temperature, pressure, level, flow, and water quality measurement and control solutions across seven key scenarios: heating and cooling systems, engines and compressors, separators, oil and gas tanks, water and wastewater treatment, ballast water management, and ship HVAC. Our offerings ensure stable vessel system operation while meeting water quality and emission compliance requirements.

Use Cases

Suitable for bulk carriers, tankers, passenger ships, supply vessels, yachts, offshore drilling platforms, and shipyards. Includes engine room heating and cooling systems, main engine and compressor monitoring, heavy fuel oil separators, LNG spherical tanks, seawater desalination and wastewater treatment, ballast water management systems, and marine HVAC systems.

Solve pain points

Engines and compressors generate extreme heat under high load; continuous real-time monitoring of mechanical components is required to prevent damage.The temperature of the LNG storage tank medium is extremely low, requiring real-time pressure monitoring without direct contact between the transmitter and the cold medium.Seawater reverse osmosis desalination requires 60 to 80 bar. Uncontrolled pressure upstream of the membrane compromises safe operation.Ballast water is drawn from coastal waters; discharge may introduce invasive species and pose compliance risks for water quality.Ship sewage must be stored or treated on-site. Uncontrolled liquid levels can cause overflow, and water quality must be tested before and after treatment.Ship HVAC systems require continuous control of temperature, humidity, and airflow; dirty ventilation ducts can harbor pathogens.Water quality analysis requires numerous, widely dispersed measurement points. Traditional cabling is inefficient, and calibration or replacement is time-consuming.

Solution Composition

JUMO VIBROtemp Screw-in RTD: Robust, vibration-resistant temperature measurement for ship main engines, lubricating oil systems, and engine control / JUMO Pt100 Temperature Sensor: Monitors temperatures in positive displacement and dynamic compressors; alerts the control system to high or low temperature conditions / JUMO MIDAS Pressure Transmitter Series: Converts mechanical pressure signals into 4~20mA or 3~5V electrical signals using a diaphragm sensor element for compressor and pipeline pressure control / JUMO MIDAS C18 SW Pressure Transmitter: Measures feedwater pressure for seawater reverse osmosis systems and monitors liquid levels on tankers, bulk carriers, passenger ships, supply vessels, and offshore drilling platforms / JUMO dTRANS p20 Pressure Transmitter: Measures cryogenic medium pressure in LNG storage tanks; the medium is heated to approximately -40°C before entering the transmitter / JUMO digiLine Smart Bus Connection System: Enables networking of digital water quality sensors in star or tree topologies; shares signal lines for simultaneous multi-parameter, multi-point measurement / JUMO AQUIS touch Multi-Channel Measurement Devices: Designed for water analysis; supports up to 6 digital sensors directly, or up to 25 with interface and input modules. Features four independent control loops, paperless recording, and tamper protection / JUMO mTRON T Automation System: Integrates digiLine sensors to monitor level, pressure, temperature, and flow for alarms; controls valves, pumps, actuators, and motors. The user interface can be customized by application or client / pH, Conductivity, Dissolved Oxygen, Turbidity, ORP, and Residual Chlorine Sensors: Used for freshwater production, wastewater treatment, and ballast water quality monitoring / Level and Temperature Sensors: Provides comprehensive control and monitoring for ballast tanks, sewage tanks, and fuel/air gas storage tanks; supports offshore installation

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Sensor · Food Industry Measurement & Control

Food & Beverage

Food Industry Measurement and Control Solutions

Designed for food and beverage manufacturers, our hygienic measurement instruments and recording control systems meet EHEDG and FDA material standards across ten key dimensions: temperature, water quality analysis, pressure, flow, hygienic process connections, humidity, control, recording, monitoring, and automation visualization. These solutions ensure stable production operations and support full quality traceability requirements.

Use Cases

CIP and SIP circuits, cooking and smoking systems, fermentation and storage tanks, filling and packaging lines, and drying areas designed for food factories in dairy, meat processing, baking, beverage filling, chocolate and confectionery, powders and dry foods, and seasonings.

Solve pain points

Temperature directly affects raw material quality. Standard temperature deviations can cause irreversible changes to food attributes.Closed-loop production processes demand strict hygiene; standard instruments cannot meet EHEDG and CIP/SIP cleaning and sterilization requirements.Cable routing is not feasible in rotating containers or elevated positions on production lines, making stable temperature data acquisition difficult.After packaging bottles and facilities are disinfected, residual chlorine, chlorine dioxide, hydrogen peroxide, peracetic acid, and ozone must be continuously monitored.Process pressure and liquid level are critical variables for controlling microbial growth; high-viscosity and corrosive media can damage the diaphragm.High installation costs and complex cleaning/maintenance due to coexistence of multi-vendor process connectionsPowdered and hygroscopic products are sensitive to relative humidity; replacing the probe can compromise calibration accuracy.Quality traceability requires measurable data to be archived and tamper-proof, which paper records struggle to satisfy.

Solution Composition

JUMO PROCESStemp Process RTD Temperature Sensor (Model 902915, ATEX Certified) / JUMO dTRANS T1000 Temperature Sensor (Model 902820) / JUMO FOODtemp Insertion RTD Thermometer (Model 902350) / JUMO dTRANS T100 Screw-in RTD Thermometer (Model 902815, CIP-Compliant Sealing) / JUMO DELOS T Electronic Thermostat with Display and Analog Output (Model 902940) / JUMO RTD Thermometers for Food and Pharmaceutical Applications (Model 902810) / JUMO Wtrans Wireless RTD Thermometer (Model 902930, Operable at High Temperatures up to 125°C) / JUMO Wtrans Receiver (Model 902931) / JUMO CTI-750 Stainless Steel Conductivity Transmitter (Model 202756) / JUMO tecLine Ci Hygienic Electromagnetic Conductivity Probe (Model 202941) / JUMO tecLine CR-4P Electromagnetic Conductivity Probe (Model 202930) / JUMO digiLine Ci HT10 Integrated Electromagnetic Conductivity Transmitter (Model 202761) / JUMO tecLine HY Hygienic pH Combination Electrode (Model 201022), Non-Glass JUMO ISFET pH Electrode, and JUMO Pneumatic Retractable Sheath (Model 202823) / JUMO dTRANS pH/CR/AS 02 Compact Multi-Channel Transmitter and Controller Series (Models 202551/202552/202553) / JUMO AQUIS touch P/S Modular Multi-Channel Measurement Device (Models 202580/202581, IP67 Protection, Built-in Controller and Recorder) / JUMO digiLine Intelligent Bus Connection System: Digital Water Quality Sensor Networking Supporting Star and Tree Topologies with Shared Signal Lines for Simultaneous Multi-Parameter, Multi-Point Measurement / JUMO dTRANS p30/31 Pressure Transmitters (Models 402050/404366) / JUMO dTRANS p35 Pressure Sensor with IO-Link (Model 402058) / JUMO TAROS S46 H Hygienic Pressure Transmitter (Model 402071) / JUMO delta p20Pro and JUMO p20Pro Differential and Pressure Transmitters (Models 403522/403525) / JUMO DELOS SI Stainless Steel Electronic Pressure Switch (Model 405052) / JUMO Wtrans p Wireless Pressure Transmitter (Model 402060) / JUMO flowTRANS MAG H10 Electromagnetic Flowmeter (Model 406061) / JUMO flowTRANS MAG H01 Hygienic Electromagnetic Flowmeter / JUMO dTRANS p02/p20 Differential Pressure Transmitter (Models 403022/403023) / JUMO PINOS L02 Thermal Flow Sensor (Model 406041) / MID Flow Transmitter (Model 406010) / JUMO PEKA Process Connection Adapter: EHEDG-Certified Wetted Parts, Manufactured from 1.4435 (316L) Stainless Steel, FDA-Compliant Seals, Including Welded Sleeve Ø55mm, Orbital Welded Sleeves DN25/DN32/DN40, DIN 32676 Sterile Connector, DIN 11864-1A and DIN 11864-3A Connectors, and VARIVENT Connectors / JUMO Capacitive Humidity and Temperature Transmitter (Model 907027, with Smart Swap Probe) / JUMO Industrial Measurement Probe (Model 907037, Compliant with DIN 43710 and DIN EN 60584 Standards) / JUMO mTRON T Measurement Control and Automation System (Model 705000) / JUMO diraTRON Compact Controller (Models 702110~702114) / JUMO meroTRON Modular Single/Dual Channel Controller with PLC Functionality (Models 703051~703054) / JUMO IMAGO F3000 Measurement Control and Automation System (Model 703590, Designed for Meat Processing Cooking and Smoking Systems) / JUMO IMAGO 500 Multi-Channel Process and Program Controller (Model 700101, Color Display, 50 Time Planning Options, Up to Eight Control Channels) / JUMO DICON touch Dual-Channel Process and Program Controller (Model 703571, Paperless Recorder and Touchscreen) / JUMO LOGOSCREEN 601 Touchscreen Paperless Recorder (Model 706521, 5.7-Inch Touchscreen, Up to 6 Universal Inputs, Batch Reporting, Plant Visualization, Limit Monitoring) / JUMO LOGOSCREEN 700 Highly Expandable Paperless Recorder (Model 706530, Up to 18 Measurement Inputs, Generates 10 Custom Process Screens, Up to 5 Batch Reports, Compliant with 21 CFR Part 11 Requirements) / JUMO variaTRON Recording and Visualization Software for Measurement Data (Models 705002/705003/701840) / JUMO mTRON T Multifunction Panel 840 (Model 705060) / JUMO safetyM STB/STW/Ex and JUMO safetyM TB/TW Safety Temperature Limiters and Monitors (Compliant with DIN EN 14597, Models 701150/701155/701160/701170) / JUMO heatTHERM-AT Surface-Mounted Temperature Switch (Model 603070) / JUMO heatTHERM Panel-Mounted Temperature Switch (Models 602021/602031) / JUMO frostTHERM-AT/-DR Freeze Protection Temperature Switch (Model 604100) / JUMO frostTHERM-ATE Electronic Freeze Protection Temperature Switch (Model 604170) / JUMO dTRANS T05 Programmable Two-Wire Transmitter (Models 707050/707051) / JUMO dTRANS T06 DIN Rail-Mounted Four-Wire Multifunction Transmitter (Model 707071)

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Sensor · Petrochemical Measurement & Control

Paper Chemicals

Measurement and control solutions for the petrochemical and chemical industries

Comprehensive measurement and control solutions for the petrochemical and chemical industries, covering explosion-proof selection, pressure, temperature, flow, level, wastewater treatment, and engineering services. Designed to meet ATEX/IECEx compliance and demanding operating conditions.

Use Cases

Instrument selection for explosion-proof areas in petrochemical and chemical plants, pressure and temperature measurement of high-temperature corrosive media, multi-point temperature monitoring in reactors, online monitoring for wastewater treatment, and automation engineering system services.

Solve pain points

Petrochemical and chemical processing facilities contain explosive gas and dust environments. Instrument selection must comply with ATEX/IECEx explosion protection zone classifications, equipment categories, and temperature classes.High temperature, high corrosion, high viscosity, and easily solidifying media damage pressure and temperature sensing elements, resulting in poor measurement stability.Reactors and catalytic beds require multi-point temperature measurement at the same cross-section to detect hot spots and channeling; conventional single-point instruments cannot cover this need.The sheath requires strict concentricity and defect control under deep-hole drilling, welding, and pressure-bearing conditions. Verification must be performed per ASME PTC 19.3 TW-2010 frequency.High energy consumption from aeration in wastewater treatment; lack of stable online monitoring for parameters such as dissolved oxygen, digester temperature, and pH.The project involves multiple instrument and automation systems but lacks unified planning, project management, and on-site commissioning support.

Solution Composition

ATEX/IECEx Explosion Protection Selection (Zone Classification 0/1/2 & 20/21/22, Equipment Categories, Protection Types Ex d/p/q/o/e/ia/ib/ic/n/ma/mb/mc/t, Protection Levels Ga/Gb/Gc & Da/Db/Dc, Gas Groups IIA/IIB/IIC & IIIA/IIIB/IIIC, Temperature Classes T1–T6) / Pressure Measurement (JUMO dTRANS p20 & p20 Ex d Pressure Transmitters, dTRANS p20 DELTA Differential Pressure Transmitter, p20Pro & delta p20Pro Series, dTRANS p33, Diaphragm Seals & Isolators) / Temperature Measurement (Explosion-Proof RTDs/Thermocouples, Sensor Sheaths, Bimetal Thermometers & Contact Bimetal Thermometers, Surface Mounting, Rigid & Flexible Multi-point Measurement, Abrasion-Resistant RTDs/Thermocouples, Temperature Transmitters, JUMO safetyM Safety Temperature Limiters, JUMO Wtrans B Wireless Temperature System) / Flow & Level (JUMO flowTRANS MAG S01/S02 Electromagnetic Flowmeters, Differential Pressure Level & Flow Measurement) / Wastewater Treatment Monitoring (JUMO dTRANS O2 01 Dissolved Oxygen Transmitter, PROCESStemp RTD Sensors & di308 Digital Indicators, dTRANS p02 Pressure Transmitters, dTRANS p33 Level Sensors, tecLine pH Electrodes & AQUIS 500 pH Transmitters) / JUMO Engineering Services (Feasibility Studies, Technical Concepts & Specifications, Project Planning & Documentation, PLC Programming/HMI/Network Technology, Commissioning, Training & Support)

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Sensor · Brewing Measurement & Control

Food & Beverage

Brewing Industry Measurement and Control Solutions

An end-to-end automation system for temperature, pressure, pH, conductivity, and humidity monitoring and control, designed for malt and beer production. It covers all stages of malting (storage, steeping, germination, kilning) and brewing (mashing & lautering, boiling & cooling, fermentation storage, filtration, bottle cleaning, and CIP), ensuring consistent, repeatable brewing processes while reducing energy consumption.

Use Cases

Barley and malt silos, steeping tanks, germination boxes, kilns, mash tuns and lauter tuns, wort coolers, cylindrical-conical fermenters (CCVs) and storage tank farms, diatomaceous earth and membrane cross-flow filtration systems, bottle washing workshops, and CIP online cleaning stations for breweries and malt houses.

Solve pain points

Uneven temperature distribution within grain silos makes single-point measurements ineffective for detecting localized heating and mold risks.The steeping process requires periodic water immersion and aeration. If CO2 and heat generated by barley respiration are not promptly removed, germination quality may be compromised.Insufficient air humidity during the germination stage can cause fluctuations in barley moisture content, leading to premature drying and dehydration.Improper temperature control during kilning can leave malt under-dried or cause scorching, damaging the enzymes.Oven exhaust gases may contaminate products; there is no effective method to monitor heat exchanger sealing integrity.A one-degree temperature deviation in the brewing process causes significant energy waste. Multiple stages—mashing, boiling, cooling, and fermentation—must be scheduled in parallel.Wort cooling flow rate is temperature-dependent, and the cooling system lacks timely alerts during faults.CO2 pressure at the top of the fermenter exceeds limit; transfer to recovery unit required. Insufficient hygienic pressure measurement points.In CCV tanks, uneven cooling across multiple zones can lead to inaccurate temperature control, affecting the agitation and quality of draft beer.Filter differential pressure continues to rise, making it difficult to determine remaining filter life. Premature replacement leads to waste.Continuous dilution of the caustic cleaning solution causes concentration drift, resulting in inconsistent cleaning performance.In winter, rapid warming of wine bottles poses a risk of glass breakage when exposed to 80°C caustic solution.CIP cleaning requires simultaneous monitoring of acid/base concentration, fill level, and flow rate. Multiple standalone units result in high wiring and maintenance costs.Brewing process data must be recordable and traceable; paper records fail to meet quality certification requirements.

Solution Composition

JUMO Grain Silo Probe: Composed of multiple Pt100 or Pt1000 sensors installed at regular intervals; a single probe simultaneously measures temperatures at different locations within the grain silo. / JUMO dTRANS T06 Ex Explosion-Proof Temperature Transmitter (Model 707071): Safely and reliably transmits grain silo temperature signals to the monitoring system. / JUMO variTRON 500 Automation System: Four-channel or eight-channel analog input modules record all measured values, supporting up to 120 or 240 analog inputs for precise control of air and water supply to the steeping valve. / JUMO smartWARE SCADA Visualization Software: Displays all temperature measurements centrally in the control room and instantly identifies fault registers during anomalies. / JUMO variTRON 500 Brewery Control System: Up to 9 independent program generators manage starch liquefaction, filtration, and wort cooling processes separately; supports CODESYS PLC programming. / JUMO dTRANS pH/CR/AS 02 Temperature Transmitter Controller (Model 202551) paired with JUMO RTD Resistance Thermometers (Model 902810) designed for the food industry. / JUMO TAROS S46 H Hygienic Pressure Transmitter (Model 402071) combined with JUMO variTRON Control Panel (Model 705070). / JUMO LOGOSCREEN 700 High-Expandability Paperless Recorder (Model 706530): Monitors wort temperature and differential pressure, triggering alerts upon cooling system failure or malfunction. / JUMO DELOS SI Electronic Pressure Transmitter: Equipped with a display and hygienic process connectors to reliably measure CO2 pressure at the top of fermentation tanks. / JUMO diraTRON Compact Process Controller (Models 702110~702114): Precisely controls cooling zone temperatures in CCV tanks and monitors temperature in bottle washing facilities. / JUMO dTRANS p20 DELTA Differential Pressure Transmitter: Measures incremental pressure differences during filtration to accurately determine remaining filter media lifespan. / JUMO dTRANS p30 Pressure Transmitter (Model 402050): Records negative pressure during drying to verify heat exchanger integrity and prevent exhaust gas from contaminating the product. / JUMO CTI-750 Conductivity Transmitter (Model 202756): Continuously adjusts alkali concentration for bottle cleaning based on conductivity readings; compatible with backend PLC operations. / JUMO AQUIS touch S Modular Multi-Channel Measurement Device (Model 202581): Performs CIP acid and alkali concentration adjustment, fills two tanks measuring height and flow rate, and handles control, display, and recording—all in one unit. Supports managing up to 4 analog sensors and 10 parameters simultaneously, with support for defining up to 4 advanced control loops. / JUMO meroTRON Modular Controller with PLC Functionality (Models 703051~703054): Provides comprehensive control for malt cooling systems. / JUMO Engineering Services: Feasibility studies, technical concepts, detailed responsibility matrices for product requirements, project planning and documentation, PLC programming and visualization networking technology, continuous project management, on-site commissioning, training, and support.

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Sensor · Wind Power Measurement and Control

Wind Power Industry Measurement and Control Solutions

Serving wind turbine manufacturers and component suppliers across seven key areas: rotor blade manufacturing, rotor and pitch systems, nacelle and tower HVAC, gearbox lubrication, generator winding temperature monitoring, braking system high-voltage surveillance, and substation climate control. We provide comprehensive measurement and condition monitoring solutions for temperature, pressure, humidity, level, and flow—enabling fully automated, stable turbine operation while reducing maintenance costs.

Use Cases

Suitable for blade vacuum infusion curing workshops, rotor and pitch hydraulic systems, nacelle and tower internal environments, gearbox lubrication and hydraulic circuits, direct-drive and geared generators, disc brake systems, and substation transformer areas in onshore and offshore wind farms.

Solve pain points

Large rotor blade molds require extensive temperature control loops for vacuum infusion curing, making single-point temperature sensing insufficient to cover the entire surface.Ice accretion on blades can generate ice debris and cause rotational imbalance, with no reliable method to determine blade temperature.Without over-temperature protection, rotor blade heaters risk overheating and equipment damage.Fluctuations in pitch hydraulic system pressure and oil temperature affect pitch response; insufficient sensor data hinders fault localization.Moisture accumulation inside the cabin can cause corrosion, and temperature and humidity lack continuous monitoring.Potential ice formation risk in heat exchanger; insufficient temperature monitoring points.Condensation occurs when the cabin floor temperature drops below the dew point, making it difficult to measure the heating plate surface temperature at multiple points.Filters and ventilation systems must monitor both temperature and pressure. Inadequate heat dissipation can cause the control cabinet to overheat.No online monitoring available for coolant, oil, and other liquid flow rates or leaks.The nacelle rests on the tower, which demands strict internal temperature and humidity control due to high corrosion risks.High gear tooth loads make unreliable oil pressure, temperature, or level measurements accelerate wear.Gearbox temperature probe must compensate for thermal expansion and manufacturing tolerances; otherwise, poor thermal contact causes reading errors.Lack of maintenance-free solutions for oil level measurement in hydraulic and gearbox systems.Gearless direct-drive systems must continuously monitor internal temperatures to prevent generator overload.Limited installation space for temperature sensing elements between generator pole shoes and the three-phase windingsThe braking system must bring the rotor to a complete stop via disc brakes during safe shutdown, manual shutdown, and maintenance. High-pressure monitoring is required.Transformer power losses in substations generate heat that must be dissipated promptly; otherwise, overheating can reduce output capacity.Monitor transformer cooling and insulating oil temperature using a narrow-point protection tube thermometer.Uncontrolled humidity in substations compromises safe operation, while traditional humidity control systems require additional power and maintenance.

Solution Composition

JUMO mTRON T Automation System: Equipped with the appropriate number of temperature probes to manage multi-zone temperature control for blade molds / JUMO TYA Series Power Controllers: Regulate electrical heating energy for blade curing, connecting via system bus to mTRON T / JUMO CANtrans p Pressure Transmitters: Measure pitch hydraulic system pressure / JUMO Screw-in RTDs (Type J, Model 902030/80): Measure pitch hydraulic system temperature / JUMO Surface-Mounted RTDs (Model 902550 with CANopen output) and Insertable RTDs with connection cables (Model 902153): Monitor rotor blade temperature to determine if blade heating is active / JUMO plastoSENS T01 / T02 Plastic-Encapsulated Temperature Probes (Models 904001 / 904002): Vibration-resistant design for measuring moving components / JUMO heatTHERM Panel-Mounted Temperature Switches (Model 602031) and Safety Limiters: Monitor and protect rotor blade heaters / JUMO dTRANS T1000 Temperature Sensors with IO-Link (Model 902915): Provide sensor-level diagnostic data / JUMO Humidity Sensors (Model 907032): Dual-state relative humidity control for nacelles, towers, and substations without requiring a separate power supply / JUMO Insertable or Screw-in RTD Temperature Probes (Variable length, top-mounted spring or spring-mounting screw system): Gearbox temperature measurement with 4~20mA two-wire output, CANopen output, or IO-Link / JUMO NESOS Float Switches: Point level oil measurement for hydraulic and gearbox systems, optionally combined with temperature switches and Pt100 / Pt1000 temperature sensors / JUMO Platinum Chip Temperature Sensors (Model 906121, compliant with DIN EN 60751): Inserted into generator castings to measure temperature between three-phase windings / JUMO Bimetallic Temperature Switches (Model 608301): Fixed set-point protection for generators and cooling circuits / JUMO MIDAS H20 HP High-Pressure Transmitters: Monitor braking system and disc brake pressure using a mechanically highly elastic measurement system with diaphragm technology / JUMO dTRANS p35 Pressure Sensors with IO-Link: Form an IO-Link temperature-pressure measurement combination with dTRANS T1000 / JUMO Wtrans Wireless Sensor Systems: Wireless measurement of temperature, pressure, humidity, and carbon dioxide; values transmitted to Wtrans receivers are output as digital or analog signals / Flow Sensors: Monitor flow and leaks in coolants, oils, and other liquids / Screw-in RTDs or Electrical Contact Thermometers (Protective sheath with narrow tip): Monitor transformer cooling and insulation oil temperature at substations

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4Step-by-step service process

On-site survey

Collect load conditions, installation dimensions, and operating data

Selection Match

1 matches 1 parameter; output substitution and supporting solutions

Implementation

Replace in batches during maintenance windows to reduce downtime.

Energy Saving Verification

Before and after data comparison, generate verification report

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