Ball Mill PM Direct Drive
Permanent Magnet Direct-Drive System Solution for Ball Mills The TYCP5 series low-speed permanent magnet motor for Wolong ball mills, combined with the WD200 high-performance vector inverter and system control cabinet, forms a permanent magnet direct-drive system. The permanent magnet synchronous motor is directly connected to the pinion of the mill's second shaft to drive the mill cylinder, replacing the traditional "induction motor + reducer + auxiliary drive" configuration. System efficiency improves from 75%–95% to 97%–98%, achieving energy savings of up to 10.2% after retrofitting.
Use Cases
Ball mills for dry and wet grinding in industries such as cement, silicate products, new building materials, refractories, fertilizers, non-ferrous metal mining, glass, and ceramics.
TYCP5 Series Low-Speed Permanent Magnet Motor for Ball Mills (Frame Size 280~500, Power 15~400 kW, Speed 120/160/200/250 r/min in four grades, Efficiency 87.3%~95.7%, Power Factor 0.95~0.98, Maximum Torque Ratio 1.8, Supports 380V/660V) WD200 Series High-Performance Vector Inverter (0.75–1000 kW, precise vector control speed regulation, 0.5 Hz output with 150% rated torque, efficiency up to 98%, compatible with reactors and filter units) System Control Cabinet (Integrates devices within the centralized control system, collects operational data, and provides real-time protection) PLC and sensors (real-time acquisition of operational parameters such as speed, temperature, and vibration)
View Plan Details Flotation Machine Drive Control
Flotation Cell Drive and Control System Solution The TYCP5 series flotation machine utilizes a low-speed permanent magnet motor for direct drive of the impeller, replacing the traditional "induction motor + pulley + belt" transmission system. Paired with WD200 high-performance vector inverters, ECC variable frequency control cabinets, and system control cabinets, it can optionally connect to the iMotorLinx Shunzhi Cloud industrial internet platform. Under an 8kW load condition (8), total transmission efficiency increases from 76% to 90.5%, achieving energy savings of up to 16.1%.
Use Cases
Flotation machines, agitated tanks, and other mineral separation equipment for flotation circuits in non-ferrous and ferrous metal concentrators
TYCP5 Series Low-Speed Permanent Magnet Motors for Flotation Cells (Direct Drive, Frame Sizes 90L to 450M, Power Range 0.37–185 kW, Multiple Speed Options: 110/130/160/200/250/300/360 r/min, Efficiency 77.2%–95.0%, Power Factor 0.96, Maximum Torque Ratio 1.8, Supports 380V/660V) WD200 Series High-Performance Vector Variable Frequency Drives (0.75~1000kW): Precise vector control, 0.5Hz output with 150% rated torque, efficiency up to 98%. Compatible with reactors and filter units. ECC Series VFD Control Cabinets and System Control Cabinets (Centralized equipment control, motor speed regulation, and protection against overload, overvoltage, undervoltage, short circuits, and more) Smart Sensor (optional wireless temperature-vibration sensor and industrial Ethernet module)
View Plan Details Rare Earth Drive Control
Rare Earth Application Industry Drive and Control System Solution A direct-drive system for mixers and reaction vessels in rare earth smelting separation facilities—including dissolution, extraction, and precipitation workshops—combines the TYCP5/TBYCP5 series low-speed permanent magnet direct-drive motor, WD200 high-performance vector frequency converter, and ECC electrical control cabinet. Integrated with DCS and remote monitoring, it replaces traditional asynchronous motor setups (with belt drives or inverters mounted on frames), enabling wide-range low-speed constant-torque operation and full lifecycle equipment maintenance.
Use Cases
Slurry tanks, acid digestion reactors, aluminum removal reactors, precipitation reactors, carbonation reactors, and extraction mixing units in rare earth smelting and separation facilities.
TYCP5/TBYCP5 Series Low-Speed Permanent Magnet Direct-Drive Motors (Frame Size 180–560, Power 1.1–900 kW, Speed 25–500 r/min, Rated Voltage 380 V/660 V, GB30253 / GB1 Efficiency, Duty Cycle S1 with S2/S3 Optional, Mounting V1 with B3 Optional, Insulation Class F with H Class Optional, Protection IP55 with IP65/IP56/IP66 Optional, Cooling H180–355: IC410; H400–560: IC70W; IC418/IC416/IC71W Optional) WD200 Series High-Performance Vector Variable Frequency Drives (0.75~1000 kW, four power types, compact design for easy cabinet assembly, compatible with both asynchronous and permanent magnet synchronous motors; vector control ensures precise speed regulation) ECC Series Electrical Control Cabinets (Centralized control and data collection with comprehensive protection functions) DCS Integration and Remote Monitoring Communication Interface (Centralized Process Parameter Scheduling and Data Upload)
View Plan Details Oil Pump Drive Control
Beam Pump Drive Control System Solution Designed for beam pumping units in oilfields, this solution replaces the traditional asynchronous motor with pulleys and gear reducer using a TYCP5 series low-speed permanent magnet synchronous motor direct drive. Paired with the WD200 high-performance vector frequency converter and energy feedback unit, it enables four-quadrant operation and recovers energy during the downstroke. The system transmission efficiency increases from 81% to 92.12%, achieving an energy saving rate of 15%~40%.
Use Cases
Beam pumping units, walking beam pumps, and other oilfield extraction equipment for various oilfield environments (commonly available in 2 ton, 8 ton, and 10 ton capacities; paired motor power ranges from 18.5 to 110 kW).
Information Layer: Wolong Shunzhiyun IoT module enables production visualization, remote monitoring and debugging, with support for both app and web interfaces. Control Layer: DCS/PLC control layer information exchange, full communication parameter debugging and adaptation Drive Layer: WD200 Series High-Performance Vector Inverter + Energy Regeneration Unit, delivering energy regeneration, vector control with S-curve smooth start, and precise speed-torque control. Drive Level: TYCP5 Series Low-Speed Permanent Magnet Synchronous Motor Direct Drive (Frame sizes 180–560, Power 1.1–900 kW, Speed 25–500 r/min, Voltage 380V/660V, Efficiency Class 1, Mounting V1 or optional B3, Insulation F or optional H, Protection IP55 or optional IP56/IP65/IP66, Cooling IC410/IC70W or optional IC418/IC416/IC71W, Housing cast iron or steel plate, Grease-lubricated with oil drain/fill fittings, Optional PT100/PTC protection)
View Plan Details Belt Conveyor Drive Control
Belt Conveyor Drive and Control System Solution Low-speed permanent magnet direct-drive system solutions for belt conveyors in mining, chemical, and building materials industries. The TYCP5 series low-speed permanent magnet motor drives the conveyor directly, eliminating intermediate components such as gearboxes, fluid couplings, and multi-stage pulleys. Paired with the WD200 high-performance vector frequency converter, ECC variable-frequency control cabinet, advanced PLC, wired/wireless integrated temperature-vibration sensors, and Wolong iMotorLinx Shunzhi Cloud industrial internet platform, it simplifies the transmission chain, improves efficiency, and enables real-time monitoring of operational status.
Use Cases
Belt conveyors for new installations and energy-efficient upgrades in mining, chemical, and building materials industries. Designed for long-distance, high-capacity transport with heavy-load startup and multi-motor drive configurations.
TYCP5 Series Low-Speed Permanent Magnet Motors for Belt Conveyors: A direct-drive solution designed for the belt conveyor industry. By connecting directly to the conveyor belt, it eliminates intermediate components such as gearboxes and fluid couplings, significantly improving operational efficiency while reducing energy consumption and emissions. Frame sizes 400 to 800, power range 15 to 900kW, four speed options (48, 60, 75, 90 r/min), efficiency 90.0% to 95.5%, power factor 0.96, maximum torque ratio 1.8. Supports dual voltage 380V and 660V. Specific WD200-T3 and WD200-T6 inverter models are provided for each motor type. Available with center heights of 400, 450, 500, 560, 630, 710, and 800, offering mounting dimensions (A, B, C, D, E, F, G, H, K) and overall dimensions (AB, BB, HD, L). Installation method and cooling mode can be customized per customer requirements if standard specifications are not suitable. WD200 Series High-Performance Vector Inverter: The latest generation of WOLONG's high-performance universal inverter, covering power ranges from 0.75 to 1000kW. It supports four types of power supplies and is compatible with asynchronous motors, permanent magnet synchronous motors (PMSM), and synchronous reluctance control. Featuring advanced motor control algorithms optimized for WOLONG motors, it delivers precise speed control via vector control. Key features include high reliability, superior performance, strong scalability, multi-drive support, and easy cabinet integration. Its compact, narrow-body design saves cabinet space, reduces costs, and supports multiple installation methods. Delivers 0.5Hz output with 150% rated torque (SVC) and 0Hz output with 200% rated torque (FVC), offering excellent low-frequency performance and efficiency up to 98%. Output frequency ranges from 0 to 600Hz. Input specifications: three-phase 380V to 480V and 660V to 690V; 50Hz/60Hz. Voltage imbalance ratio is less than 3%, frequency fluctuation is ±5%. Protection rating is IP31, with higher ratings available upon request. Features wall-mount installation and forced air cooling. Can be equipped with reactors and filters to prevent grid shock and interference with surrounding equipment. ECC VFD Control Cabinet with High-Performance PLC: Centralizes system equipment, collects real-time data, and provides active protection for the entire system. Wireless/Wired Integrated Temperature & Vibration Sensor: Captures motor temperature and vibration data for spectral analysis and remote fault diagnosis.
View Plan Details Permanent Magnet Drum Drive Control
Permanent Magnet Drum Drive Control System Solution A permanent magnet electric drum direct-drive system solution for belt conveyors in mining, chemical, and building materials industries. Replacing traditional drive systems with gear reducers and asynchronous motors, the STY series permanent magnet direct-drive drums are paired with WD200 series high-performance universal variable frequency drives and energy feedback units, Wolong Shunyun IoT modules and PLCs, advanced wireless temperature-vibration integrated sensors, and the Wolong iMotorLinx Shunzhi Cloud industrial internet platform to achieve simplified transmission chains, S-curve smooth starts, precise speed-torque control, and energy recovery.
Use Cases
Direct drive retrofitting and new installation of belt conveyors for mining, chemical, building materials, and other industries. Belt width 650 to 1600mm, belt speed 1.6 to 5.0m/s, drum diameter 500 to 1250mm, power 22 to 315kW.
STY Series Permanent Magnet Direct-Drive Drum Drive System: Replaces gear reducers and asynchronous motors to simplify procurement and maintenance. The S-shaped smooth start extends service life, reduces failure rates, and enables precise speed-torque control for energy conservation. Customizable drum diameters 500 to 1250mm, rated power 22 to 315kW, and rated belt speeds 1.6 to 5.0m/s. Rated voltages 380V and 660V; Duty cycle S1 (S2, S3 available); Efficiency class 1 (GB/T 30253); Mounting B3; Insulation class F (H available); Protection rating IP55 (IP54, IP56 available); Cooling IC71W (IC416 available). Steel housing with grease-lubricated bearings featuring oil filling/draining ports. Protection options include PT100 and PTC. Available configurations based on drum diameters 500, 630, 800, 1000, 1250mm; belt widths 650, 800, 1000, 1200, 1400, 1600mm; and belt speeds 2, 2.25, 2.5, 3.15, 3.5, 4.0, 5.0m/s offer power ratings from 22 to 315kW. WD200 Series High-Performance Universal Variable Frequency Drive: Wolong's next-generation universal VFD, covering power ranges from 0.75 to 1000kW. Compatible with four power types and featuring advanced motor control algorithms optimized for Wolong motors, it supports asynchronous motors, permanent magnet synchronous motors (PMSM), and synchronous reluctance motors. Vector control ensures precise speed regulation, delivering high reliability, superior performance, strong expandability, multi-drive capability, and easy cabinet integration. The compact narrow-body design saves cabinet space, reduces costs, and supports multiple installation methods. Delivers 0.5Hz output with 150% rated torque (SVC) and 200% rated torque at 0Hz (FVC). Excellent low-frequency performance enables stable operation at 1Hz under rated load (SVC) and 0Hz under rated load (FVC). Speed control accuracy error is within 0.1% of rated speed (SVC) and 0.05% (FVC). Efficiency reaches up to 98%. Advanced current suppression minimizes impact currents from sudden load changes, reducing equipment downtime. Output frequency range: 0 to 600Hz. Input options: three-phase 380V–480V or 660V–690V; 50Hz/60Hz. Voltage imbalance < 3%, frequency fluctuation ±5%, and distortion meets IEC61800-2 standards. Protection rating IP31, with higher ratings available upon request. Wall-mounted installation with forced air cooling. Supports external reactors and filters. Ensures no grid shock, interference, or disturbance to surrounding equipment. Energy Feedback Unit: Enables energy recovery and reuse via vector control, handling regenerated energy during downward conveyance and braking operations. Wolong Shunyun IoT Module and PLC: Complete control-layer data exchange and full communication parameter tuning. Supports remote monitoring and debugging with both app and web interfaces for a hassle-free, user-friendly experience. Includes extensive expansion communication and I/O control resources.
View Plan Details Industrial Motor Replacement
Motor replacement solutions Address challenges such as aging equipment, motor maintenance needs, and high procurement costs. Leveraging motor parameters, mechanical dimensions, and actual operating conditions, we provide 1 compatible industrial motor replacement solutions for 1, requiring no structural modifications to your equipment.
Use Cases
Motor replacement for aging equipment, domestic substitution for imported motors, and replacement of discontinued models
Parameter Mapping and Selection Matching Mechanical dimensions 1 fit 1 On-site replacement and debugging support
View Plan Details 
