Whole-line drive upgrade with coordinated control

Use Cases

Control of rubber mixing and compound conveying lines, group control of molding and vulcanizing machines, full-line automation upgrades for tire plants, equipment networking and data acquisition in injection molding workshops, real-time monitoring of workshop energy consumption and equipment status, centralized multi-workshop operations and maintenance, and upgrades to existing production line control systems.

Solve pain points

Solution Composition

End-to-end process and equipment inventory review to define data collection points, communication protocols, and energy metering locations / Deployment of Panpu IoT controllers to complete device data acquisition and protocol integration / Complete supply of PLC control cabinets, MCC control cabinets, VFD control cabinets, and low-voltage distribution panels / Internal layout with separation of weak and strong currents, including reserved expansion circuits for future equipment addition / SCADA system configuration with multi-PLC stations networking via Ethernet/Profibus-DP/RS485/MODBUS / Layered configuration of end-to-end process views and individual machine status screens / Centralized monitoring and operation workstations with video wall display, featuring alarm prioritization, historical data, and trend curves / Video linkage configuration between cameras and DVRs / Integration of electricity consumption, production capacity, and operational status data from all machines into the cloud platform for unified monitoring / SaaS IoT cloud platform deployment with access for user clients, mobile devices, and backend configuration portals / Multi-workshop access to the central control center via dedicated VPN networks for simultaneous cloud and local operations / Implementation synchronized with permanent magnet motor drives, switched reluctance motor speed control systems, and VFD upgrades / Mechanical and electrical installation, electrical control programming and debugging, and no-load testing / Post-commissioning maintenance of the electrical control system and remote operations support

Service Process

Requirement Consultation → Site Survey → Solution Design → Cabinet Supply → Installation & Construction → Software Development → Programming & Debugging → Platform Deployment → Joint Testing & Acceptance → O&M Support

Use Cases

Oilfield pumping units and well testing machines, injection molding machines and extruders, horizontal boring mills and vertical lathes, screw presses and brick pressing machines, ball mills and crushers, fans and pumps with compressors, etc., under variable load conditions, heavy-load starting, frequent forward/reverse rotation, and frequent start/stop operations.

Solve pain points

Solution Composition

Load profile mapping and power matching for selection (0.55~315kW, 750/1000/1500/3000r/min four rated speed options) / Panpu SRM Switched Reluctance Motor (rotor without windings or permanent magnets, H-class insulation, IP54 protection rating) / SRD Intelligent Controller (dual-loop speed and current control, wall-mounted, IP23 protection rating) / Mechanical interface and mounting dimension compatibility (132~355 frame sizes, 1x1 to replace existing mounting locations) / Protection and self-diagnostic configuration (overvoltage, undervoltage, phase loss, overload, stall, overcurrent, output short circuit, overheating) / Digital motor IoT platform integration (real-time monitoring of energy consumption, production capacity, and operating conditions) / On-site installation, commissioning, and operational data acceptance

Service Process

Site Survey → Selection Matching → Dimensional Adaptation → On-site Installation → Parameter Tuning → Commissioning & Acceptance → Data Monitoring

Use Cases

Motor replacement for aging equipment, domestic substitution for imported motors, and replacement of discontinued models

Solve pain points

Solution Composition

Parameter mapping and selection matching / Mechanical dimension 1 to 1 compatibility / On-site replacement and commissioning support

Service Process

Parameter Survey → Size Adaptation → On-site Installation → Commissioning and Acceptance

Use Cases

Comprehensive audit of factory-wide motor systems, energy-saving project assessment, and carbon management planning

Solve pain points

Solution Composition

Factory-wide motor survey / Energy-saving ROI calculation / Phased retrofit planning

Service Process

Full-plant survey → Data analysis → Solution planning → Phased implementation